Mechanical processing and assembly Tailored plastic solutions
At Risse & Co. GmbH, we understand that the final functionality and aesthetic appearance of plastic products are often achieved through targeted mechanical processing and careful assembly.
As a full-service provider, we take care of the entire process chain to ensure that every item is manufactured precisely to our customers' technical and visual specifications. By integrating specific functions and finishes during the assembly phase, we achieve the optimum realisation of your product requirements.
Efficiency in mechanical processing
One crucial advantage of our mechanical machining processes at Risse & Co. GmbH is the significant reduction of tooling costs. The ability to realise different product variants in post-processing eliminates the need for costly replacement inserts. For example, threads are not created in the injection moulding tool, but are milled efficiently and precisely afterwards. This approach allows us to react flexibly to customer-specific requirements and optimise costs at the same time.
Special features of our mechanical processing
Our expertise in mechanical processing includes the precise processing of all material types, including demanding high-performance plastics and fibre-reinforced plastics, within very narrow tolerance ranges of 0.02 to 0.03 mm. We master the challenges of machining components with low Shore hardness and achieve high precision - even with thick-walled parts. Our expertise also guarantees precise surface processing. Another advantage is the construction of our own devices, which allows us to efficiently implement customised solutions to meet complex requirements.
Our services at a glance
Our range of mechanical processing services is comprehensive and includes:
- CNC turning
High-precision production of rotationally symmetrical parts. - CNC milling
Complex contours and surfaces with maximum precision. - Tempering
Heat treatment to optimise material properties. - Conditioning
Adaptation of material properties to specific application conditions. - Warm embedding
Integration of metal parts, such as brass, into plastic components. - Vapour deposition
Coating process for improved surface properties. - Manual processing
Flexibility and precision to meet individual requirements.
Assembly From individual parts to the finished assembly
At Risse & Co. GmbH, we offer a comprehensive assembly service that includes the production of complete assemblies. As a full-service provider, we not only take care of the assembly itself, but also the complete administration and distribution of the required purchased parts. Every product undergoes a 100% visual inspection to ensure that the highest quality standards are fulfilled.
Our assembly services include a variety of joining techniques to enable a diverse range of material and component combinations. We use techniques such as screwing, gluing, various welding methods (including brass with plastic and plastic with plastic), ultrasonic welding, hot embedding, riveting and soldering. These methods allow us to assemble even complex assemblies precisely and efficiently, so as to fully satisfy our customers' expectations.
Our installation services at a glance
These comprehensive assembly techniques enable us to respond flexibly to our customers’ specific needs and to manufacture complex assemblies efficiently and to a high standard of quality:
- Screws
Reliable and durable connections for a wide range of applications. - Gluing
Use of modern adhesive technologies, for strong and precise connections. - Welding
Brass with plastic / plastic with plastic - Ultrasonic welding
For high-quality welded joints without additional material. - Warm embedding
Integrating metal inserts into plastic parts during the manufacturing process. - Rivets
Mechanical connection technology for robust and durable assemblies. - Soldering
Precise joining technology specifically for metal components.
